Dynojet 150: Eddy Current Brake User Manual

Eddy Current Brake Installation GuideCHAPTER 1Preparation 1-46 Remove the eddy current brake from the crate.Note: Dynojet recommends using a conti

EDDY CURRENT BRAKE INSTALLATIONAir Brake and Manual Brake RemovalVersion 8 Eddy Current Brake Installation Guide 1-5. . . . . . . . . . . . . . .

Eddy Current Brake Installation GuideCHAPTER 1Air Brake and Manual Brake Removal 1-63 Remove the jam nuts, adjuster nuts, retainers, and springs.T

EDDY CURRENT BRAKE INSTALLATIONAir Brake and Manual Brake RemovalVersion 8 Eddy Current Brake Installation Guide 1-76 Remove the bolt securing the

Eddy Current Brake Installation GuideCHAPTER 1Air Brake and Manual Brake Removal 1-8REMOVING THE BRAKE CALIPER ASSEMBLY1 Remove the four bolts and

EDDY CURRENT BRAKE INSTALLATIONEddy Current BrakeVersion 8 Eddy Current Brake Installation Guide 1-9. . . . . . . . . . . . . . . . . . . . . . .

Eddy Current Brake Installation GuideCHAPTER 1Eddy Current Brake 1-102 Loosely attach one of the connecting arms to the bottom of the eddy current

EDDY CURRENT BRAKE INSTALLATIONEddy Current BrakeVersion 8 Eddy Current Brake Installation Guide 1-11INSTALLING THE DYNO SHAFT COUPLER1 Replace th

Eddy Current Brake Installation GuideCHAPTER 1Eddy Current Brake 1-12CONNECTING THE EDDY CURRENT BRAKEThe following instructions and figures show

EDDY CURRENT BRAKE INSTALLATIONEddy Current BrakeVersion 8 Eddy Current Brake Installation Guide 1-13ALIGNING THE EDDY CURRENT BRAKEEddy current b

©1999-2002 Dynojet Research, Inc. All Rights Reserved.Eddy Current Brake Installation Guide For Motorcycle Dynamometers.This manual is copyrighted b

Eddy Current Brake Installation GuideCHAPTER 1Eddy Current Brake 1-14COUPLING THE EDDY CURRENT BRAKECoupler alignment is very important. You must

EDDY CURRENT BRAKE INSTALLATIONTheta ControllerVersion 8 Eddy Current Brake Installation Guide 1-15. . . . . . . . . . . . . . . . . . . . . . . .

Eddy Current Brake Installation GuideCHAPTER 1Theta Controller 1-16120 VAC THETA CONTROLLER (P/N 66411002)The 120 VAC Theta Controller is designed

EDDY CURRENT BRAKE INSTALLATIONTheta ControllerVersion 8 Eddy Current Brake Installation Guide 1-17240 VAC THETA CONTROLLER (P/N 66411003)The 240

Eddy Current Brake Installation GuideCHAPTER 1Theta Controller 1-18DRILLING THE MOUNTING HOLESDepending on the age of your dyno, you may need to d

EDDY CURRENT BRAKE INSTALLATIONTheta ControllerVersion 8 Eddy Current Brake Installation Guide 1-19RIGHT SIDE INSTALLATION1 Locate the template fo

Eddy Current Brake Installation GuideCHAPTER 1Theta Controller 1-20INSTALLING THE THETA CONTROLLER—LEFT SIDEThe Theta Controller is mounted on the

EDDY CURRENT BRAKE INSTALLATIONTheta ControllerVersion 8 Eddy Current Brake Installation Guide 1-215 Route the input power cable under and out the

Eddy Current Brake Installation GuideCHAPTER 1Theta Controller 1-22INSTALLING THE THETA CONTROLLER—RIGHT SIDE1 Install the Theta Controller using

EDDY CURRENT BRAKE INSTALLATIONTheta ControllerVersion 8 Eddy Current Brake Installation Guide 1-23WIRING1 Remove the four screws securing the Bre

Eddy Current Brake Installation GuideiTABLE OF CONTENTSList of Figures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Eddy Current Brake Installation GuideCHAPTER 1Theta Controller 1-24REPLACING THE FUSEOlder Theta Controllers have an internal fuse. Refer to Appen

EDDY CURRENT BRAKE INSTALLATIONTheta ControllerVersion 8 Eddy Current Brake Installation Guide 1-25To determine whether you have a 120 volt or 240

Eddy Current Brake Installation GuideCHAPTER 1Theta Controller 1-26CHANGING THE INPUT POWER CABLE PLUGIf the input power cable is not provided wit

EDDY CURRENT BRAKE INSTALLATIONHood UpgradeVersion 8 Eddy Current Brake Installation Guide 1-27. . . . . . . . . . . . . . . . . . . . . . . . . .

Eddy Current Brake Installation GuideCHAPTER 1Hood Upgrade 1-28INSTALLING THE HOOD1 Verify the bolts and the set screws on the couplers are tight.

Eddy Current Brake Installation GuideA-1A PPENDIXARED HEAD ANCHOR INSTALLATIONThis appendix contains instructions for installing the Red Head Mul

Eddy Current Brake Installation GuideAPPENDIXAInstallation A-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .INSTALLATIONUse

RED HEAD ANCHOR INSTALLATIONInstallationVersion 8 Eddy Current Brake Installation Guide A-33 Using a hammer, drive the anchor flush with the surfa

Eddy Current Brake Installation GuideB-1A PPENDIXBHIGH INERTIA DRUM—OLDERDYNO INSTALLATIONOlder high inertia dynos may not have threaded mounting

Eddy Current Brake Installation GuideTABLE OF CONTENTS iiAppendix A Red Head Anchor InstallationWarnings . . . . . . . . . . . . . . . . . . . .

Eddy Current Brake Installation GuideAPPENDIXB B-22 If not already removed, remove the four bolts in the dyno frame from the positions shown in Fi

Eddy Current Brake Installation GuideC-1A PPENDIXCTHETA CONTROLLER—INTERNAL FUSEOlder Theta Controllers have the fuse located inside the theta co

Eddy Current Brake Installation GuideAPPENDIXC C-2For continued protection against risk of fire, replace only with a fuse of the same type and hav

Eddy Current Brake Installation GuideD-1A PPENDIXDMOUNTING TEMPLATESDepending on the age of your dyno, you may need to drill the holes needed to

(222mm) 8.75IN(102mm) 4.00INEXISTING HOLESDRILL 3/16" (5mm)4 PLACESTHETA CONTROLLER MOUNTING HOLE DRILLTEMPLATE FOR LEFT SIDE MOUNTINGP:\Temp

EXISTING HOLEDRILL 3/16" (5MM) HOLESIN THREE LOCATIONSTHETA CONTROLLER MOUNTING HOLE DRILLTEMPLATE FOR RIGHT SIDE MOUNTINGP:\Templates\ right the

Eddy Current Brake Installation GuideiiiLIST OF FIGURESFigure 1-1: Remove the Brake Cover and Hood Keepers . . . . . . . . . . . . . .1-3Figure 1

Eddy Current Brake Installation GuideLIST OF FIGURES ivFigure 1-23: Theta Controller—Europe and Australia 240 VAC Dip Switch Settings . . . . . .

Eddy Current Brake Installation Guide1-1C HAPTER1EDDY CURRENT BRAKE INSTALLATIONThis document provides instructions for installing the Eddy Curre

Eddy Current Brake Installation GuideCHAPTER 1Parts List 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PARTS LISTThe fol

EDDY CURRENT BRAKE INSTALLATIONPreparationVersion 8 Eddy Current Brake Installation Guide 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . .