Dynojet 198: Kart and ATV Dynamometers User Manual

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Summary of Contents

Page 2

1 - 6 Document #98234100 1 - 6 Document #98234100 Step 3Remove the boxes from the crate and verify thatthey contain the following:DynoWare EX+ system

Page 3 - Contents

Document #98234100 1 - 7Document #98234100 1 - 7Data Acquisition Cable (E)The data acquisition ca

Page 4

1 - 8 Document #98234100 1 - 8 Document #98234100 Removing the Dyno from the Crate You will have to provide equipment capable of lifting aminimum of 1

Page 5 - Chapter 1

Document #98234100 1 - 9Document #98234100 1 - 9Install the BatteryInstall the battery in the batt

Page 6 - Your Dyno Room

1 - 10 Document #98234100 Connect the Shop AirRemove the brake cover if necessary, and thenrun a 3/8” air hose through the hole in the side ofthe fram

Page 7

Document #98234100 1 - 11Final AssemblyStep 1Secure the dyno to a concrete floor with thesupplied “Red Head Anchor Kit”. T

Page 8 - Computer Requirements

1 - 12 Document #98234100 Step 3Use the Set Tool to expand the base of theanchors. Place the small end of the Set Tool intothe threaded end of the an

Page 9 - Uncrate the Dyno

Document #98234100 1 - 13Step 5Once you have secured the dyno into its finalposition, remove the (6) 3/8” hex bolts from the

Page 11

Document #98234100 2 - 1Chapter 2Hardware InstallationDynoWare EX+The standard dynamometer electronics package iscomprised of 4 interconnected modu

Page 12 - Warning:

©1993-2005 Dynojet Research, Inc. All Rights Reserved.Installation Guide For the Kart and ATV Dynamometers.This manual is copyrighted by Dynojet Res

Page 13 - Install the Battery

2 - 2 Document #98234100RPM Module:The RPM module receives and processes signalsfrom up to 2 inductive pickups for measurementof engine RPM. Each i

Page 14 - Connect the Shop Air

Document #9234100 2 - 3Dynamometer Input/Output Module:The dynamometer I/O module sends and receivesdata from the dynamometer and the hand heldpend

Page 15 - Final Assembly

2 - 4 Document #98234100CPU Module:The CPU module contains a 32-bit processorwhich acquires data from the expansion modulesand communicat

Page 16 - Height Adjuster

Document #9834100 2 - 5CPU Module: ... ContinuedThis connector provides a synchronization signalto a 3rd-party data acquisition system.This conne

Page 17

2 - 6 Document #98234100Remote SwitchBreakout Board toDynoWare CableCord from Power SupplyPrimary Inductive Pickup Cable(not shown)Computer Serial

Page 18

Document #98234100 3 - 1Chapter 3Optional Accessories Installation Several optional accessories are available for theDynoje

Page 19 - Chapter 2

3 - 2 Document #98234100 Above Ground Kit ContentsFront Decks:2 Deck Assemblies2 U-Legs2 Lower SupportsHardware Pack (A) for U-Legs8 - 3/8" x 21

Page 20 - RPM Module:

Document #98234100 3 - 3Rear Deck:1 - Rear Deck Assembly3 - Rear Deck Support ArmsHardware Pack (A) Supports to deck6 - 3/8

Page 21 - Document #9234100 2 - 3

3 - 4 Document #98234100 Above Ground InstallationStep 1Remove (4) bolts from the rear frame panel.Step 2Using the Rear Deck Hardware Pack B, install

Page 22 - CPU Module:

Document #98234100 3 - 5Step 3Loosen the (6) screws that hold the top plate onthe dyno. This will allow you to lineup the ho

Page 24

3 - 6 Document #98234100 Step 5Bolt the rear deck to the Rear deck supports,using Rear Deck Hardware Pack A.Step 6Bolt the two Lower Front Deck Suppo

Page 25 - Chapter 3

Document #98234100 3 - 7Step 7Bolt the two “U” supports to the lower FrontDeck Supports. (Front Deck Hardware Pack A)Step 8T

Page 26 - Above Ground Kit Contents

3 - 8 Document #98234100 Step 9Line up the holes in the bottom of the U-Legs withthe holes in the Lower Supports and bolt themtogether, using Front D

Page 27 - (Identical)

Document #98234100 3 - 9Motorcycle Carriage ContentsMotorcycle CarriageOutriggerHardware Pack:4 - 3/8" x 21/2" H

Page 28 - Above Ground Installation

3 - 10 Document #98234100 The Outrigger can now swivel into the lockchannel on the deck to secure it for making runsor swivel neatly under the deck to

Page 29

Document #98234100

Page 30 - 3 - 6 Document #98234100

4 - 2 Document #98234100 Loading the VehicleUse the following steps to load a vehicle on the dyno

Page 31

Document #98234100

Page 32 - 3 - 8 Document #98234100

4 - 4 Document #98234100 Connecting The RPM PickupYour Dynojet dynamometer includes a primary wir

Page 35 - Chapter 4

4 - 6 Document #98234100 Connecting the Secondary Inductive PickupThe secondary inductive pickup

Page 37

4 - 8 Document #98234100 Pre-run InspectionPerform a vehicle inspection before making a run.• Che

Page 39 - RPM Pickup Descriptions

4 - 10 Document #98234100 Making a Test RunDyno runs provide safe, reliable road testing right in

Page 40

Document #98234100 1 - 1Chapter 1Kart/ATV Installation and Setup Thank you for purchasing the Dynojet Kart/ATVDynamometer.

Page 41

1 - 2 Document #98234100 1 - 2 Document #98234100 Your Dyno RoomThis section is not meant to imply that a dyno room isessential to repeatable result

Page 42 - Before Starting the Engine

Document #98234100 1 - 3Document #98234100 1 - 3Pressurized Dyno RoomIf the air coming into the dy

Page 43 - After Engine Warm Up

1 - 4 Document #98234100 BatteryA vehicle starting system is included with your Dynojet Dynamome

Page 44 - Making a Test Run

Document #98234100 1 - 5Document #98234100 1 - 5Uncrate the DynoUse the following steps to uncrate

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